Vegetable Butter Production Line

Vegetable Butter Production Line

Production Video: https://www.youtube.com/watch?v=3cSJknMaYd8

Vegetable butter (also known as plant-based butter or margarine) is a dairy-free alternative to traditional butter, made from vegetable oils such as palm, coconut, soybean, sunflower, or rapeseed oil. The production process involves refining, blending, emulsifying, chilling, and packaging to create a smooth, spreadable product.

Key Components of a Vegetable Butter Production Line

1. Oil Storage & Preparation
   • Vegetable oils are stored in tanks and preheated to the required temperature.
   • Oils may undergo refining (degumming, neutralization, bleaching, deodorization) before use.
2. Oil Blending & Mixing
   • Different oils are blended to achieve the desired fat composition and texture.
   • Additives (emulsifiers, vitamins, flavors, salt, and preservatives) are mixed in.
3. Emulsification
   • The oil blend is combined with water (or milk substitutes) in an emulsifying tank.
   • High-shear mixers ensure a stable emulsion.
4. Pasteurization
   • The emulsion is heated (typically 75–85°C) to kill bacteria and extend shelf life.
5. Crystallization & Cooling
   • The mixture is rapidly cooled in a scraped surface heat exchanger (SSHE) to form fat crystals, ensuring a smooth texture.
   • Resting tubes allow proper crystallization before packaging.
6. Packaging
   • The final product is filled into tubs, wrappers, or blocks.
   • Automated packaging machines ensure hygiene and efficiency.

Types of Vegetable Butter Production Lines

• Batch Processing – Suitable for small-scale production with manual control.
• Continuous Processing – Fully automated for high-volume output with consistent quality.

Applications of Vegetable Butter

• Baking, cooking, and spreads.
• Vegan and lactose-free food products.
• Confectionery and industrial food manufacturing.

Advantages of Modern Vegetable Butter Production Lines

• Automation – Reduces labor costs and improves consistency.
• Flexibility – Adjustable formulations for different oil blends.
• Hygienic Design – Complies with food safety standards (HACCP, ISO, FDA).